Sodium Bisulfate: The Safe Choice for Metal Finishing

During metal manufacturing processes – be it welding, heat treatment, rolling or others – oxide layers are formed, often referred to as mill scale, that must be removed in order to prepare the metal for further processing. Acidifiers are used in this stage of metal finishing to:

  • Remove oxides and scale
  • Clean the surface of oils, rust and contaminants
  • Prepare the surface to improve bonding of paints, plating or coatings

A Closer Look: Metal Finishing in Semiconductor Manufacturing

Let’s dive deeper into the use of acid in metal finishing for one particular application: semiconductor manufacturing. Native oxide layers, which form spontaneously on conductive metals, are most often non-conductive and thus interfere with electrical performance, adhesion or subsequent deposition steps.

In semiconductor manufacturing, acid finishing works to remove these oxides, prevent contamination and prepare the metal for deposition. Without this step, there can be significant negative impact on performance, including decreased:

Electrical conductivity

Yield and reliability

Precision (damage to underlying materials)

Simply, SBS-based metal finishing is critical in semiconductor production because it can strip away unwanted oxides, prepare pristine surfaces, and enable the formation of high-quality, reliable metal-oxide-semiconductor (MOS) structures.

Acid Baths for Metal Finishing

There are a variety of acidifiers that may be used in this process, such as sulfuric, hydrochloric and phosphoric acid. While each has its area of value in the metal finishing process, they also share some common areas of concern.

  • Fumes and vapors
  • Hazardous to transport and store
  • Aggressive acid that, if not carefully controlled, can attack the substrate rather than just remove oxides

Sodium bisulfate offers a safer option in the surface finishing process.

Sodium Bisulfate for Metal Finishing: Areas of Application

SBS Tech Grade – technical grade sodium bisulfate – is a safe, affordable and effective solution used in metal finishing to effectively remove rust, scale, oxides, machining oils, fingerprints, buffering compounds, stenciling inks and dirt on:

Steel & Stainless Steel

Copper

Aluminum

Brass

Nickel

Titanium

Magnesium

Zinc

Sodium bisulfate is typically used for pickling, scale removal, rust removal and etching or when preparing metals for subsequent plating, painting, or storage.

Why Sodium Bisulfate Over Other Acids for Metal Finishing

While other acids share the common challenges, sodium bisulfate stands out due to its unique value.

No Fumes

Acid bath solutions made with sodium bisulfate do not release irritating fumes.

No Harmful Vapors

Acid vapors can damage equipment and create safety hazards. Because SBS Tech solutions remain vapor-free, there is no risk of unintended equipment corrosion, and employees are not exposed to irritating or harmful acid vapors.

Safer Handling

Sodium bisulfate is supplied as a dry, granular material and is recognized by the DOT as a non-hazardous substance.

No Heat Spike

When dissolved, sodium bisulfate causes a slight cooling effect rather than the intense heat and splattering seen with acids like sulfuric or hydrochloric. This makes preparing an acid bath far less dangerous.

Convenient Purchasing

SBS Tech Grade has flexible packaging options including 50 lb. bags or 2,000 lb. supersacks.

Consistent Manufacturing

SBS Tech Grade is manufactured using systems certified to ISO 9001:2015 standards without the use of crude oil. The quality of the raw materials and control of the manufacturing process results in high product integrity. SBS Tech Grade is NSF approved, and contains no chlorine, fluorine, phosphates or organic compounds.

SBS Tech Grade: The Safe Choice for Metal Finishing

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